Steel – infinite uptime

Plant Reliability Solutions for
Steel Industry

Leverage Uninterrupted production with optimal maintenance strategies.
Predict equipment failures & minimize unplanned downtime to Prioritize
Plant Productivity.

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Challenges

The rising demand and growth potential for the Steel industry depends on high quality products manufactured under digitally controlled environment. With less-than-optimal maintenance strategies, steel production becomes susceptible to sudden machine failures, unavailability of critical assets, and unplanned production downtime.

Inefficient production process is not only detrimental for the bottom-line of steel manufacturers, it also serves as the root cause of unsafe work conditions, hazardous circumstances, and potentially catastrophic events. The risk is real for plant, assets, and staff.

Potential Solution

To overcome these real and potential threats, plant maintenance and manufacturing leaders in the Steel industry are steadily switching to the Predictive Maintenance model. Predictive maintenance and digital reliability solutions can not only support lean manufacturing systems, but also enable high quality production with minimized plant downtime.

Teams responsible for condition-based maintenance and plant engineering are able to predict equipment performance, and forecast failures with real-time access to data and analytic-insights. This transformative change is driving tangible achievement of plant reliability objectives in steel production.

The rising demand and growth potential for the Steel industry depends on high quality products manufactured under a digitally controlled environment. With less-than-optimal maintenance strategies, steel production becomes susceptible to sudden machine failures, unavailability of critical assets, and unplanned production downtime.

Inefficient production process is not only detrimental for the bottom-line of steel manufacturers, it also serves as the root cause of unsafe work conditions.

With Predictive Maintenance and Digital Reliability Solutions plant downtime can be minimized and plant reliability objectives can be sustainably achieved.

Digital Reliability- Sustainability and Efficiency for Steel plants

Production downtime due to ineffective maintenance strategies can deplete productivity and profitability. Digitalization of asset performance management and reliability focus in maintenance can be the solution. A globally diversified Steel manufacturer saved 566 hours of unplanned downtime with focused application of plant reliability solutions.

Realize sustainable production and plant reliability objectives with sophisticated predictive maintenance and digital reliability solutions built for Steel Industry.

Smart Machine Diagnostics

Completely data-driven, real-time reporting of machine performance and condition to predictively diagnose faults and maintenance requirements. Co-create responsive maintenance strategies to address eventualities and maximize plant uptime.

Enhanced Asset Performance

Optimize asset utilization, life, and realization of operational ROI with real time predictive analytics. Utilize intelligent data dashboards to strategically enhance asset performance while achieving asset reliability and availability goals.

Data-driven Manufacturing

Enable data-driven steel manufacturing by digitalizing machine maintenance and accessing real-time information about machine health. Shift stance from preventive maintenance to predictive maintenance and increase visibility of operational conditions across the plant.